Sakar Robotics

Automation for Pharmaceutical

Ensuring precision and sterility in lab environments with automated sample handling and logistics.

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Cleanroom Disinfection Orchestration

SakarBot delivers a mobile, sensor‑aware disinfection platform that standardizes cycle execution across ISO‑classified pharmaceutical environments. By combining autonomous navigation, adaptive dwell control and full telemetry traceability, it reduces variability and streamlines compliance documentation.

Current Challenges

  • Manual sporicidal / UV cycles are labor‑intensive & inconsistent
  • Human presence increases bioburden re‑introduction risk
  • Fragmented logging complicates batch & deviation investigations
  • Inefficient changeover between classified areas (ISO 5–8)
  • Heterogeneous equipment layouts create coverage blind spots

Platform Advantages

  • Closed‑Loop Dwell Control: Adaptive speed modulation enforces lumen / surface exposure targets.
  • Dynamic Shadow Compensation: Reposition micro‑adjustments for occluded surface illumination.
  • Deterministic Trace Logs: Cryptographic hash chain of pose + actuator state per second.
  • Multi‑Modality Payload: UV‑C module swappable with mist / spray cartridge tooling.

Autonomous Disinfection Workflow

01

1. Pre‑Cycle Mapping

Autonomous scan builds / updates semantic coverage map with exclusion & shadow zones (equipment, sensors, open product).

02

2. Risk Zoning & Path Plan

Risk-weighted path planning prioritizes high‑touch / high‑CFU probability surfaces with adjustable dwell parameters.

03

3. Execution & Sensing

Robot navigates validated route; integrated UV-C (or spray / mist module option) applies disinfection with dynamic speed throttling for dwell compliance.

04

4. Coverage Assurance

Sensor telemetry & pose trace correlate to map polygons to quantify % surface coverage and dwell compliance metrics.

05

5. Post‑Cycle Validation

Generates digitally signed cycle report (coverage %, dwell variances, timestamps, operator sign‑off placeholders).

06

6. Data & Traceability

Structured event log + API export enables integration with eQMS / MES for batch record augmentation.

Key Performance & Compliance Outcomes

Standardized robotic execution creates a high‑fidelity data layer underpinning validation, deviation analysis and continuous improvement programs.

Human Contact Time Reduction
50–70%

Less manual presence during disinfection cycles.

Cycle Documentation Time
-80%

Automated structured reporting & export.

Coverage Assurance
>95%

Surface polygon coverage (protocol dependent).

Changeover Interval
-30–45%

Faster validated re‑entry readiness.

Deviation Incidents
↓

Improved consistency reduces retrigger events.

Operator Exposure
Minimal

Remote supervision vs in‑room presence.

Technology Highlights

  • Closed‑Loop Dwell Control: Adaptive speed modulation enforces lumen / surface exposure targets.
  • Dynamic Shadow Compensation: Reposition micro‑adjustments for occluded surface illumination.
  • Deterministic Trace Logs: Cryptographic hash chain of pose + actuator state per second.
  • Multi‑Modality Payload: UV‑C module swappable with mist / spray cartridge tooling.
  • Risk Scoring Engine: Configurable weighting (traffic, prior deviations, environmental counts).
  • eQMS / MES API Bridge: REST / MQTT events for batch record & CAPA linkage.

Engagement Model

  • • Site survey & protocol alignment
  • • Risk zoning & validation plan draft
  • • IQ/OQ execution support
  • • Cycle performance tuning
  • • Training & document handover
Discuss Disinfection Use Case

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Let's discuss how Sakar Robotics can bring intelligent automation to your Pharmaceutical operations.

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